Forklift Maintenance: A Beginner’s Guide

July 23, 2016
Posted by: admin

A concrete and comprehensive checklist is imperative for a thorough preventative forklift maintenance program.

Safety is your number one priority when operating a forklift. To ensure that a forklift is safe to run, the operator should review a provided checklist before beginning any work. If the forklift is found to need a repair, however small, it should not be operated until the repair has been completed.  Maintaining a forklift will increase its lifespan, provide more value and prevent workplace accidents. Keeping equipment in its best possible condition will also keep from losing productive time fixing a malfunctioning forklift.

These tips provide the supportive structure for a preventative maintenance program:

  • Find a service provider that can customize a plan to fit your needs.  Make sure this provider is able to maintain detailed records of the forklift’s performance and working environment. This will ensure that your investment will stay in optimal condition.  It will also guarantee you have a custom maintenance plan that is just right for your particular forklift.
  • A concrete and comprehensive checklist is imperative for a thorough preventative maintenance program. The operator and a technician service provider will be able to use this checklist for inspections to ensure the quality and efficiency of the forklift in accordance with the equipment type and operating environment.
  • Almost all working environments cause forklifts to be in contact with debris and dirt, which can build up and compromise usability.  Proper cleaning is an essential part of a maintenance program. A maintenance technician will wipe down the hydraulic cylinders, replace dirty filters, and blow out the radiator.
  • Following cleaning, the forklift should be thoroughly lubricated with quality oils. This will ensure ease of movement, which will reduce wear over time.
  • Used replacement parts are suitable as long as they meet your manufacturer’s specifications. Be sure to check with your manufacturer before using any replacement parts.
  • Preventive maintenance is best when conducted on a regular basis. Most forklifts manufactures recommended maintenance procedures every 150-200 hours of operation. The best way to develop an appropriate maintenance schedule is to keep in touch with your maintenance provider.

3 Comments

  • Remarkable! Its genuinely awesome article, I have got much clear idea about forklift maintenance from this
    post.

  • I really appreciate your tips about cleaning and taking care of a forklift. This equipment is really important in a project, and it needs to be functioning perfectly. Do you have any tips about the battery and the kind of maintenance that should be done to take care of it? Thank you for the applicable maintenance tips!

  • It’s interesting to know that preventive maintenance is best when conducted on a regular basis. My brother works in a warehouse, and we are looking for information on forklifts maintenance. I will recommend him to give them maintenance regularly to prevent any accident.

Leave a Reply